Instrumentation & UPS Engineer

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The Instrumentation & UPS Engineer is responsible for ensuring the reliability, accuracy, and availability of all process instrumentation, control systems, and Uninterruptible Power Supply (UPS) systems critical to continuous rubber thread production. The role supports process stability, product quality, equipment protection, and plant uptime.

Responsibilities

  1. Instrumentation & Process Control
    • Maintain, calibrate, and troubleshoot process instrumentation, including:
    • Temperature, pressure, flow, level, load cells, pH, conductivity, and speed sensors
  2. Ensure accuracy and repeatability of instruments affecting:
    • Extrusion
    • Coagulation
    • Curing
    • Cooling
    • Take-up and winding systems
  3. Support PLC, HMI, and SCADA systems in coordination with automation teams
  4. Diagnose signal issues and minimize false alarms
  5. Participate in process optimization, stability improvement, and root cause analysis (RCA)
  1. UPS & Power Quality Systems
    • Commission, maintain, troubleshoot and monitor UPS systems supporting:
    • Production lines
    • PLCs
    • SCADA servers
    • Control panels
  2. Perform:
    • Battery health checks
    • Load testing
    • Preventive maintenance
    • Failure simulations
  3. Ensure seamless power transition during:
    • Power dips
    • Blackouts
    • Generator changeovers
  4. Coordinate UPS capacity planning for plant expansions and new lines
  1. Preventive & Corrective Maintenance
    • Develop and execute Preventive Maintenance (PM) schedules for:
    • Instruments
    • UPS units
    • Sensors and transmitters
  2. Respond to instrument and power-related breakdowns with minimum downtime
  3. Maintain critical spares inventory and replacement strategy
  1. Compliance, Documentation & Standards
    • Ensure compliance with:
    • Electrical safety standards
    • Calibration and QA requirements
    • ISO / customer audit expectations
  2. Maintain:
    • Calibration records
    • Loop diagrams
    • UPS single-line diagrams
    • Instrument data sheets
  3. Support internal and external audits
  1. Project & Improvement Support
    • Support new equipment installation, commissioning, and FAT/SAT
    • Participate in:
      • New production line setup
      • Control upgrades
      • Energy and reliability improvement projects
    • Liaise with vendors, contractors, and OEMs for troubleshooting and upgrades
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